Manufacturing Routing Software that is used across industries. How can manufacturing scheduling software help your business? It’s very simple. With a free demo, you can see your whole operation in action. Schedule manufacturing jobs, track routing with easy-to-use mapping tools, get alerts when important changes are made to product and process information and more.
The new Manufacturing Routing Software provides the best and easiest solution for manufacturing routing problems. This product is designed to increase your productivity, optimize and streamline your manufacturing processes.
Create Routings
Manufacturing companies use routings to visualize and direct the manufacturing process.
The routing is the basis of process scheduling, capacity scheduling, scheduled assignment of material needs, and manufacturing documents.
As for production BOMs, the routings are assigned to the manufacturing end item. A routing holds master data that captures the process requirements of a given produced item. Once a production order is created for that item, its routing will govern the scheduling of operations as represented on the Prod. Order Routing page under the production order.
Before you can set up a routing, the following must be in place:
- Item cards are created for parent items that take part in manufacturing. For more information, see Register New Items.
- Production resources are set up. For more information, see Set Up Work Centers and Machine Centers.
To create a routing
- Choose the
icon, enter Routings, and then choose the related link. - Choose the New action.
- Fill in the fields as necessary. Hover over a field to read a short description.
- In the Type field, select Serial to calculate the production routing according to the value in the Operation No. field.
Select Parallel to calculate the operations according to the value in the Next Operation No. field. - To edit the routing, set the Status field to New or Under Development. To activate it, set the Status field to Certified.Proceed to fill in the routing lines.
- In the Operation No. field, enter the number of the first operation, for example, 10.
- In the Type field, specify which kind of resource is used, for example, Work Center.
- In the No. field, select the resource to be used, or type it in the field.
- In the Routing Link Code field, enter a code to connect the component to a specific operation. For more information, see To create routing links.
- In the Run Time and Setup Time fields, enter the process times needed to perform the operation. NoteSetup time is calculated per production order, whereas run time is calculated per produced item.
- In the Concurrent Capacities field, specify how many units of the selected resource are used to perform the operation. For example, two people allocated to one packing operation will halve the run time.
- Continue to fill in lines for all operations involved in producing the item in question.
- To copy lines from an existing routing, choose the Copy Routing action to select existing lines.
- Certify the routing.
- You can now attach the new routing to the card of the production item in question, by filling in the Routing No. field. For more information, see Register New Items.
Note
Remember also to recalculate the item’s standard cost from the Item card: Choose the Manufacturing action, select the Calc. Standard Cost action, and then select the All Levels action.
To create routing links
You can create routing links to connect components to specific operations in order to retain their relationship even though the production BOM or routing is modified. It also facilitates just-in-time flushing of components, namely when the specific linked operation starts, not when the complete production order is released. For more information see Flush Components According to Operation Output.
Another important benefit is that linked components and operations are displayed in a logical process structure when you use the Production Journal page for output and consumption posting.
- Choose the icon, enter Routings, and then choose the related link.
- Open the routing that contains the operations that you want to link.Make sure the routing status is Under Development.
- On the relevant routing line, in the Routing Link Code field, select a code.
- Proceed to add different routing link codes to other operations in the routing, if relevant. NoteYou should not use the same routing link code in different operations on a routing because you may incorrectly link a component to two different operations, so that it is consumed two times.It is a good idea to name the routing link code after the operation in order to ensure operation-specific routing links.
- Set the routing status to Certified.Routing link codes are now assigned to operations. Next, you must create the actual link by assigning the same codes to specific components in the relevant production BOM.
- Open the Production BOM that contains the components that you want to link to the above operations. For more information, see Create Production BOMs.
- Make sure the BOM status is Under Development.
- On the relevant production BOM line, in the Routing Link Code field, select the code that you have just assigned to the relevant operation.
- Proceed to add routing link codes to other components according to the unique operations where they are used.
- Set the production BOM status to Certified. NoteTo enable the routing links on an existing production order, you must refresh the production order. For more information, see Create Production Orders.
The selected components will now be linked to the selected operations when you create or refresh a production order using the production BOM and routing in question. This is visible on the Prod. Order Components page under the production order, and here you can also remove and add the defined routing link codes at any time.
Advanced Planning and Scheduling (APS)
Advanced Planning and Scheduling (APS) is a digital solution that helps manufacturers to manage production planning and shop floor scheduling. Using advanced algorithms to balance demand and capacity and generate achievable production schedules, Advanced Planning and Scheduling (APS) software results in shorter lead times to meet customer demands and easier, more rapid responses to unexpected production changes.
The two primary components of Advanced Planning and Scheduling (APS) – strategic planning and detailed scheduling – help manufacturers anticipate manufacturing resource needs; orchestrate efficient use of material, people and machines; and deliver valuable customer service and higher profitability. Advanced Planning and Scheduling (APS) can be used for long-term strategic planning covering months and years, medium-term tactical planning with a few weeks planning horizon, and detailed sequencing and scheduling.
Advanced Planning and Scheduling (APS) software can be used as a standalone system to manage planning and scheduling, and can also be integrated with Enterprise Resource Planning (ERP), Manufacturing Execution System (MES), and other software solutions.
Advanced Planning and Scheduling (APS) Functions
APS planning functionality considers forecast and long-term orders, supports decision making about feasibility and affects the general direction of production operations. Put simply, Advanced Planning and Scheduling (APS) supports decisions surrounding extending the workforce, resource capacity, and factories. It helps manufacturers determine what and how much to make, where and when to make it, and exactly what resources are required. Planning can be executed in finite or infinite capacity mode and planning time periods can be days, weeks, months, or a combination of all three.
Advanced Scheduling functionality considers the availability of resources and additional constraints, such as tooling and materials to ensure an accurate model of the manufacturing environment. Advanced Scheduling schedules orders using intelligent built-in rules. Advanced Scheduling provides decision-making support for overtime, order prioritization, split production batches, due date negotiation, and order processing.
Advanced Planning and Scheduling (APS) oversees numerous aspects of a production environment, including:
- Master Production Schedule creation
- Bill of Materials (BOM) level planning
- Interactive schedule visualization
- Make-to-order planning
- Make-to-stock planning
- Advanced constraint modeling
- Advanced material handling
- Advance schedule optimization
- Assembly process visualization
- Interactive schedule viewing
- Order-based multi-constraint scheduling
Benefits of Advanced Planning and Scheduling (APS)
Advanced Planning and Scheduling improves the synchronization of manufacturing processes and provides greater visibility to increase utilization and on-time delivery while reducing inventory levels and waste. Its advanced math enables manufacturers to quickly analyze and calculate achievable production schedules while considering multiple constraints and business rules. Planners can generate and evaluate what-if scenarios to achieve the best results.
Additional benefits:
- Full visibility and control
- Increased utilization and leaner operations
- Faster response to change
- Better customer service
- Higher margins
Best Production Planning Software
Now that you have your wishlist in order, it’s time to review our picks of the top production planning software.
MRPeasy
MRPeasy is a cloud-based material requirements planning (MRP) software intended for small manufacturing plants. Some of its key features include purchase order management, forecasting, stock management and more.
Schedule Production with Ease
The production scheduling module allows you to review all of your expected manufacturing orders (MO). Bill of materials (BOM), purchasing and stocking are managed in one place, enabling you to book items in stock and promptly increase purchase orders (PO) for purchased parts. This feature also permits you to:
- Access details on all of your MOs
- View MOs as one block or as separate operations
- Drag-and-drop to reschedule MOs and operations
- Monitor scheduled orders in calendar or Gantt chart views
Predict Production Patterns
The forecasting accessory grants you with an array of abilities including:
- Generating and processing material forecasts
- Ciphering material requirements for building products
- Study or ignore current material inventory levels
- Determine deadlines for placing purchase orders and dates to produce orders
- Develop MOs and POs based on forecasts
Seamlessly Manage MOs
You can draft, edit and update MOs with the production planning component. This module contains a complete synopsis of all your MOs. You can review their progress by order or part availability status. You can also search, filter and export your MOs.
Other Noteworthy Tools
MRPeasy comes with other mentionable modules.
- Useful Bookkeeping: The built-in accounting tool is comprised of a general ledger, balance sheets, chart of accounts and a profit and loss statement. Any purchase made in manufacturing, stock, procurement and customer relationship management (CRM) automatically appears in accounting.
- Effective CRM Data: MRPeasy’s CRM module allows you to oversee sales statistics, cash flow forecasts and profit and loss statements of your entire plant. You can also manage customer orders, track orders and payments and craft quotes and invoices.
- Keep POs Organized: You can view a complete list of POs from vendors and subcontractors as well as add, edit and update them.
- Visibility of Inventory: You gain a transparent history of stock operations because this module provides real-time stock movements. This module also enables you to track batches and serial numbers.
- Informative Routing: Routing is a report that displays an intricate list of a product’s production stages. This accessory permits you to view cost estimates so you can draft MOs, edit current routings, or import new and existing routings.
- Develop Statistical Reports: This module allows you to develop statistical reports from MOs that are either custom-made or chosen from pre-determined options.
Conclusion
ManufacturingRoutingSoftware.com is a free software free to download and free to use which helps manufacturers in planning and managing materials, machines, capacities and orders. Works best with all manufacturing process.